Companies are not powerless in the face of the unprecedented pressure on global supply chains. Lee Windsor, Director at RJW, believes that establishing more local supply chains, while also maintaining existing equipment effectively – reducing the need for
replacement machinery and parts – are just some of the methods firms can use to chart a course through the storm.
The last few years have significantly
impacted how businesses think
about supply chains. The almost
never-ending availability of cheap
components was sometimes taken for
granted. But several factors point to that now
being a thing of the past. Building resilience
into your supply chain and maintaining what
you have – rather than simply buying new
by default – will become more and more
important in the coming years.
SUPPLY CHAINS UNDER STRAIN
Even before the impact of Covid, the seeds
of supply chain problems were being
sown in the east. China had become a
manufacturing powerhouse, producing
components cheaply and in large quantities.
Trade tariffs imposed by the last US
administration, coupled with labour and
power shortages, had begun to impact
China's ability to produce and export
components at its previous rates and prices.
According to a survey of 260 global supply
chain leaders by Gartner in 2020, 33%
had moved sourcing and manufacturing
activities out of China or planned to do so in
the next two to three years. Even back then,
there was a feeling that the good times were
over for countries which depended on cheap
and reliable goods coming from the east.
POST-COVID DEMAND
The pandemic had a dual impact on supply
chains. The first was the disruption to
manufacturing caused by lockdowns and
other COVID mitigation measures. Last
August, for example, the Chinese Port of
Ningbo – the world's third busiest – was
shut down due to just one case of COVID-19
among the workforce.
The second impact of COVID was a
drop in consumer demand which then
rebounded swiftly. As economies were
shuttered, they quite simply needed less.
But as they reopened, industries the world
over suddenly needed things again – pretty
much all at the same time and in mass
quantities. The suppliers and logistics
chains which served them could not cope
and, to an extent, still can't.
BREXIT UNCERTAINTY
The UK has had the additional uncertainty
caused by the end of the Brexit transition
period. Additional tariffs and delays at the
port of Dover have led to disruption in the
supply of goods coming into the country
from mainland Europe. According to the
Office for National Statistics (ONS), 5% of
UK businesses have changed their supply
chains because of the end of the EU
transition period.
CONFLICT IN UKRAINE
The conflict in Ukraine has added even
more disruption to an already uncertain
picture. A report by Dun & Bradstreet
revealed more than 600,000 global
businesses rely on Russian and Ukrainian
suppliers.
THE RISE OF ESG
One often overlooked issue with supply
chain resilience is Environmental Social
Governance (ESG). Unlike some of the
more transient factors currently being
grappled with, this is a long-term shift,
which is here to stay, and must be factored
into how companies rebuild their supply
chains post-pandemic.
ESG is something which is becoming
increasingly important to companies and consumers. Firms now want to do
business with other companies that can
prove they are mitigating their impact on
the environment.
It will become increasingly important
to source materials in a way that keeps
a company's carbon footprint to a
minimum.
Similar to this is the growth of the 'right
to repair' legislation in the UK, USA and
Europe which means companies must
create products which can be fixed rather
than replaced. The significance of this is
that the idea of repairing and maintaining
things will no longer be seen as something
born from necessity but an environmental
imperative.
SOLUTIONS TO SUPPLY CHAIN
CONCERNS
Despite the uncertainty currently being
caused to global supply chains, there are
measures companies can take to ease the
impact. Diversification of supply chains is one
of those measures. Building a supply
chain which has both offshore and nearshore suppliers for each component
or product builds redundancy into the
process and increases resilience. With this
in mind, firms should establish regional as
well as global supply chains and be able
to switch between them at short notice
should any disruption be encountered.
MAINTAINING EQUIPMENT
For many companies, bringing in new
machinery and components will no longer
be as affordable and straightforward as
it once was. Reducing the reliance on the
'new' and maintaining what is already
present will become more important.
To achieve this, firms should have
maintenance routines that ensure their
existing equipment is kept in top condition,
reducing the demand for new replacement
components and machinery. Condition
monitoring, site visits and smart sensors
all have a role to play in ensuring a firm's
existing devices and components are kept
in prime working order.